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Precision Custom Aluminum Extrusions

Shaping your innovative ideas with complex profiles, superior finishes, and end-to-end solutions for industrial, automotive, and consumer electronics applications.

How Aluminum Extrusion Works

Aluminum extrusion is a highly versatile process that pushes a heated aluminum alloy through a custom-shaped die to create a continuous profile, perfectly matching your design specifications.

Die Design & Creation

Our experts help you design and then manufacture a high-strength steel die, the heart of the extrusion process.

Billet Heating

A solid cylindrical block of aluminum alloy, called a billet, is heated to a malleable temperature.

Finishing & Fabrication

The extrusion is cooled, stretched, cut to length, and can undergo secondary CNC machining or surface treatments.

Our Extrusion & Fabrication Capabilities

Capability Specification
Press Tonnage 800T, 1800T, 3000T for a wide range of profile sizes
Aluminum Alloys 6061, 6063, 6005, 6082, 7075, and other alloys upon request
Max Profile Size Up to 300mm (11.8") Circumscribing Circle Diameter
Minimum Wall Thickness As low as 0.8mm for precision profiles
Secondary Machining High-precision CNC Milling & Turning, Drilling, Tapping, Punching
Surface Finishes Anodizing (Clear, Black, Colors), Powder Coating, Electrophoresis, Polishing, Sandblasting

Your Partner for End-to-End Extrusion Solutions

One-Stop Solution

We manage the entire process in-house—from die making, extrusion, and CNC machining to surface finishing—for total quality control.

Expert DFM Support

Our engineers provide free Design for Manufacturability (DFM) analysis to optimize your profile for cost, performance, and quality.

Rapid Die Development

Our efficient in-house die shop allows for fast prototyping and modifications, significantly shortening your product development cycle.

Stringent Quality Control

With ISO 9001 certification and advanced metrology, we rigorously inspect every part for dimensional accuracy and surface quality.

Flexible Order Quantities

We support your project needs from initial low-volume prototypes for validation to full-scale production runs.
 

Complex Profile Expertise

We specialize in challenging profiles, including thin walls, multi-hollow shapes, and intricate features for demanding applications.

Providing Key Components for Leading Industries

Our custom aluminum extrusions are integral to the performance and aesthetics of products across diverse and innovative sectors.

Industrial & Automation

Frames, heat sinks, linear rails, and robotic components.

Automotive & Transit

EV battery trays, structural frames, and decorative trim.

Consumer Electronics

Enclosures for laptops, audio equipment, and LED lighting.

Architectural & Furniture

High-end door/window frames, curtain walls, and furniture systems.

Explore Our Precision Work

Frequently Asked Questions

Ready to Start Your Extrusion Project?

Upload your drawing or concept today. Our engineering team will provide a technical review and a comprehensive quote within 24 hours.
How can we help you?

Let us know what you need, and we are happy to help!

We prioritize your privacy and ensure the confidentiality of your files throughout the entire process.

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CONTACT US

 Mobile: +86-0769 8188 8007
                   +86-1360 0338 681
  Address: No. 4 JinPing Road, ChangAn, DongGuan City GuangDong 523853, China
Copyright © 2020 BOEN Rapid Co.,Limited All rights reserved                                   ISO 9001:2015 certified factory.